Basic Info.
Model NO.
SMT-LED TV PL
Flexible Production
Lean Production
Rhythm
Flow Production Line
Production Scope
Parts Production Line
Transport Package
Standard Export Wooden Case
Specification
15 x 1.68 x 1.53 m
Trademark
Chipbest
Origin
China
HS Code
84799090
Production Capacity
20 Sets / Month
Product Description
SMT Assembly Line for LED / Phone / TV / DVB PCBA of The Light TV Supplier From India Bulb and Assembling Tools
| 1 | General Specifications | |
| 1.1 | Max LED TV PCB Size: | 460×400 mm |
| 1.2 | Rated Mount Speed: | 33000CPH |
| 1.3 | Product: | LED TV PCB |
| 1.4 | SMD Components Available |
| 1.5 | Rated TV PCB SMD Components Quantity: | ||
| Rated SMD components on PCB | 1000 | pcs | |
| 1.6 | Rated SMD Speed | 100000 | CPH |
| 1.7 | Rated Production Speed | 1600-2000 | pcs/2 shifts-16hours |
| 1.8 | Min SMD Components Size: | 0403 | |
| 1.9 | Power Supply | 220V/380V | sangle/3 phase |
| 50 | Hz | ||
| 1.10 | Compressed Air System | ||
| Rated Pressure | 6 | Mpa | |
| Air Consumption | 0.2-0.3 | m3/min | |
| Air Dryer Required | |||
| 1.11 | Customer should prepare screw type compressor and air dryer |
| 2 | Layout |
| 3 | Reference Photos |
| 4 | Equipment Details | ||||
| Items | Descriptions | Qty | unit | Remark | Photos |
| 4.1 | Welding Paste Mxier | 1 | set | Photo for reference | |
| Applications:For Wedling Paste mixing Power Supply:220V/50HZ |  | ||||
| Items | Descriptions | Qty | unit | Remark | Photos |
| 4.2 | PCB Loader | 1 | set | Photo for reference | |
| Model No:LD-300 PLC control system LED Display Touch Screen Control Self-Diagnosis PCB positioning: High-accurancy Motor Available PCB size: Min: 50x50mm Max: 350x250mm Operating Table Height: 900±20mm PCB Frame Size: L335*W320*H563mm Auto PCB Frame Replacement Power Supply: AC:220V-Single Phase 50Hz Compressed air:0.4-0.6Mpa Out size:L1400xW700xH1250mm Gross Weight: PCB Electrostatic Framex3 |  | ||||
| Items | Descriptions | Qty | unit | Remark | Photos |
| 4.3 | Paste Printer | 1 | set | Photo for reference | |
| Model No:G5 (Latest Model,higher accurancy) |  | ||||
| High Stability | |||||
| Available Screen Frame size (PCB+Frame): | |||||
| Min: L370 × W470mm Max:L737 x W737mm | |||||
| Available PCB Size: | |||||
| Min:L50 × W50mm Max:L450 x W350mm | |||||
| Available PCB Thickness: | |||||
| Min:0.6mm Max:14mm | |||||
| Available PCB Warpage: 1% (corner-corner) | |||||
| Transportation Speed: | |||||
| Max:1500mm/s Adjustable | |||||
| Support System:Magnetic Pin Manual Up-down table | |||||
| Squeegee Pressure:0~10Kg (Program Control) | |||||
| Clean Mode:Dry/Wet/Vacuum | |||||
| View Area: 6.4*4.8mm | |||||
| X/Y/θ Adjusting Range: X/Y:±7mm θ:±2° | |||||
| View System: | |||||
| Two channges (Up-Down) Optics Imaging | |||||
| Hitachi Camera | |||||
| Geometry Matching | |||||
| Print Accurancy :±0.025mm | |||||
| Repeat Accurancy : ±0.01mm | |||||
| Cycle Time ≤7.0S | |||||
| Display-control: full color LED screen | |||||
| Compressed Air: 4-6Kgf/cm2 | |||||
| Power Supply:380V 50Hz | |||||
| Power Consumption:2.5KW | |||||
| Machine Dimension:L1140×W1400×H1480mm | |||||
| Machine Weight:1000Kg | |||||
| Windows Platform | |||||
| Industry PC Control | |||||
| Items | Descriptions | Qty | unit | Remark | Photos |
| 4.4 | Inspection-Conveyor Unit | 3 | set | Photo for reference | |
| Model No:NC-300 E | |||||
| Applications: | |||||
| Communication between 2 machines | |||||
| Photoelectron sensor control, | |||||
| Adjust position for PCB checker device | |||||
| Available PCB width: 50-350mm | |||||
| Easy screen mount; | |||||
| Paste quality analysis; | |||||
| With Lamp | |||||
| Gross Weight:75kgs | |||||
| Machine Sizes:L1000*H900mm | |||||
| Items | Descriptions | Qty | unit | Remark | Photos |
| 4.6 | Lead free Reflow Welding Oven | 1 | set | Photo for reference | |
| Model No:UMR-102A |  | ||||
| Pressurizing type forced hot air systems | |||||
| Direct high temperature motor drive | |||||
| Inverter adjusting speed | |||||
| The 10 heating zone | |||||
| 20 heating module (top 10 /bottom 10 ) | |||||
| Independent temperature control and switch | |||||
| Temperature control range:room temperature -320 ºC | |||||
| Precision of temperature control:± 1ºC (static) | |||||
| PCB transverse temperature deviation:± 1.5ºC | |||||
| Pressurizing type forced air cooling system | |||||
| Cooling zoon temperature display | |||||
| Sectional type heating function | |||||
| Motor Over-heating Alarm | |||||
| with the function of analysis, storage, | |||||
| Recall of temperature curve | |||||
| PC/PLC control; | |||||
| Computer self diagnosis | |||||
| The built-in computer and transmission with UPS | |||||
| Transmission speed: 0.35-1.5m/Min, accuracy of ±2mm/min | |||||
| Transport height and direction: 900 ± 20mm | |||||
| Chain and conveyor belt(W560mm): Synchronously transmission | |||||
| Protection system:over heating;over speed; miss PCB | |||||
| Available PCB Width: Min: 50mm Max:440mm | |||||
| Available Component height:Top:Max 30mm/Bottom:Max:20mm | |||||
| Manual / automatic rail width adjust | |||||
| Flux recycle device; | |||||
| Automatic chain lubrication function | |||||
| Computer self diagnosis | |||||
| Power supply: AC 3Ф220V 50/60HZ | |||||
| Starting power: 78KW Running power: 14KW | |||||
| Compressed Air:Required | |||||
| Machine size: L5750*W1430*H1450mm | |||||
| Gross Weight:3500kg | |||||
| 4.8 | HANWHA COMPONENT PLACER SM481 PLUS | 2 | set | Photo for reference | |
| HANWHA COMPONENT PLACER SM481 PLUS |  | ||||
| Include: | |||||
| -Ten-Head-Five-Vision component alignment system*1Gantry | |||||
| 10-axis 5-camera recognition image system*1 cantilever | |||||
| -Upward vision camera system for fine pitch component (Option) | |||||
| Fixed camera recognition system (optional) | |||||
| - Placement Rate/The Best Speed:40,000CPH (IPC9850) | |||||
| -Placement Accuracy/:±40μm@3σ/Chip | |||||
| -Component Range/:Max, 0402 Chip ~ 16mm IC(Standard) | |||||
| -Board Dimension/:460 (L) x 400 (W) mm | |||||
| 510 (L) x 460 (W) mm (Option) | |||||
| 610 (L) x 510 (W) mm (Option) | |||||
| 740 (L) x 460 (W) mm (Option) | |||||
| -Thickness/:0.38~4.2mm | |||||
| - IT and Lot Tracking System/(Option) | |||||
| -Feeder:Max/. 120 EA (8mm Feeder) | |||||
| -Back-up pin Package/ (6 EA) | |||||
| -SMEMA Kit | |||||
| -Power/:AC 200~415(50/60Hz, 3 Phase), 3.5KVA | |||||
| -Air consumption/:160Nl/min | |||||
| -Vacum Pump/: 50Nl/min | |||||
| -Weight/:1,655 kg | |||||
| -Dimension/:1650(L) x 1680(D) x 1530 (H) | |||||
| -Standard Nozzle/: | |||||
| CN040 x 2 pcs / CN065 x 10 pcs/ CN140 x 2 pcs/ CN220 x 2 pcs / CN400S x 1 pcs | |||||
| Items | Descriptions | Qty | Remark | Photo for reference | |
| 4.9 | Feeders: | ||||
| 8*2mm Feeder | 10 | Air Drive;Tape | |||
| 8*4mm Feeder | 60 | Air Drive;Tape | |||
| 12mm Feeder | 10 | Air Drive;Tape | |||
| 16mm Feeder | 5 | Air Drive;Tape | |||
| 24mm Feeder | 3 | Air Drive;Tape | |||
| Vibration Feeder | 1 | Air Drive;Tape | |||
| Feeder Storage Frame | 1 | ||||
| 4.11 | PCB Unloader | 1 | set |  | |
| Model No:UL-300 | |||||
| PLC control system | |||||
| LED Display | |||||
| Touch Screen Control | |||||
| Self-Diagnosis | |||||
| PCB positioning: | |||||
| High-accurancy Motor | |||||
| Available PCB size: | |||||
| Min: 50x50mm | |||||
| Max: 350x250mm | |||||
| Operating Table Height: | |||||
| 900±20mm | |||||
| PCB Frame Size: | |||||
| L335*W320*H563mm | |||||
| Auto PCB Frame Replacement | |||||
| Power Supply: | |||||
| AC:220V-Single Phase | |||||
| 50Hz | |||||
| Compressed air:0.4-0.6Mpa | |||||
| Out size:L2040xW700xH1250mm | |||||
| Gross Weight: | |||||
| PCB Electrostatic Framex3 | |||||
Why Chipbest?
1. Chipbest has owned more than 50 patents and TUV NORD CE certificate.
From 1st generation to 4th generation, Chipbest picks and places machine have gained applause from thousands of electronics hobbyists, start-up owners, lab researchers for its high accuracy, stable performance and affordable price.
2. Efficient After Sales Service
Chipbest has 11 after-sales engineers, act as the strong power back supporters to help user in maintenance and technical support. We shall help to provide a solution within 1-2 hours if any questions arise.The after-sales team works both workday and holidays.
3. Worldwide Sales Network
Chipbest has more than 35 distributors over the world, for example, India, Netherlands, Russia,USA, Japan, South Korea, Turkey, Brazil, Colombia, Vietnam, Iran,Australia,Chile,Argentina and Taiwan.
All the distributors could provide more professional pre-sales, training and technical support to local customers.
4. One Stop SMT Solution
If need related AOI/ loader/ unloader/ reflow oven/ auto stencil printer/ conveyor etc., we can pack them together
5.Innovation
6 software engineers,
11 hardware engineers,
7 electronics engineers,
4 testing engineers make sure we can develop a new model in every 1~2 years.
6.Production team
115 staff worked in the processes from hardware cutting, assembly, testing to finished goods in warehouse. 100% test from each accessory part to finished machine to keep sure high quality.
About Chipbest
Chipbest is a one-stop automation solution provider of R&D, manufacturing, marketing and service. It has four subsidiaries, namely Chipbest Technology (Dongguan) Co., Ltd.,
Chipbest Automation Technology Nanjing Co., Ltd.,
Chipbest Automation Technology (Shanghai) Co., Ltd.
and Chipbest (Jinxi) Green Ecological Food & Tourism Co., Ltd. (under preparation).
Our main products include:
1) personal health protection equipment (face mask machine, bed cover machine, shower cap machine, sleeve machine, etc.),
2) nucleic acid (virus) extracting&filling machine,
3) swab packaging machine,
4) automated production equipment for antigen reagent detection kit,
5) automatic assembly equipment for TV sets screen ,
6) condom production equipment,
7) power battery manufacturing equipment, solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),
8) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI).
Our scope covers major industry sectors like automation equipment manufacturing, rice food and gourmet franchise, animal husbandry, green low-carbon ancient village tourism and rural revitalization etc.
Through continuous research and innovation, Chipbest Technology (Dongguan) Co., Ltd. independently developed
1) disposable medical flat mask machine, N95 folding mask machine,
2) KF94 (fish-shaped) mask machine,
3) cup-shaped mask machine, bed cover machine,
5) bath cap machine, sleeve machine,
6) condom production equipment,
7) nucleic acid (virus) extracting&filling machine,
8) swab packaging machine,
9) automatic production equipment for antigen reagent detection kits,
10) automatic TV screen assembly equipment,
11) power battery manufacturing equipment,
12) solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),
13) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI), etc.
A lot of equipment has been exported to more than 100 countries and regions such as France, Canada, the United States, Turkey, South Korea, Bulgaria, Romania, India, Nepal, Iran, Thailand, etc. Our principle is that the right one is the best. We will provide the most suitable solutions, products and service for the individual needs from different customers all around the world.