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Basic Info.
Roll Size(mm)
Customized
Roll Speed(Rpm)
Customized
Core Components
PLC, Motor, Pressure Vessel
Roller Pressure
20MPa
Type
Preparation Machinery
Finished Dosage Form
Granules
Precision
High Precision
Certification
CE, GMP, ISO
Voltage
380V
Computerized
Computerized
Customized
Customized
Condition
New
After-sales Service
Field Installation, Commissioning and Training
Transport Package
Standard Export Package
Specification
3.2 x2.5 x2.5M
Trademark
IVEN
Origin
China
Production Capacity
Customized
Product Description
High-volume production Powder Roller Compaction Machine/Powder Densification Roller Press Equipment
(Dry Granulator)Roller compactor adopts continuous feeding and discharging. integrates the extrusion, crushing and granulating functions, directly makes powder into granules. It is especially suitable for granulation of materials which are wet, hot, easily broken down or agglomerated. It has been widely used in pharmaceutical, food. chemical and other industries. In the pharmaceutical industry. granules made by the roller compactor can be directly pressed into tablets or filled into capsules.
1.Improved Flowability: IVEN Dry granulator improves the flow properties of powders, which can help to prevent clogging of equipment during manufacturing.
2.Enhanced Solubility: IVEN Dry granulator can increase the solubility of certain drugs, making them easier to dissolve and absorb in the body.3.Increased Uniformity: IVEN Dry granulator can produce granules with consistent particle size and shape, resulting in improved uniformity and consistency of the final product.
4.Reduced Dust: The dry granulation process generates less dust than wet granulation, which can be a safety hazard and cause contamination of the environment.
5.Cost-effective: IVEN Dry granulators is a more cost-effective process than wet granulation, as it requires less equipment, energy, and time.
6.Less Waste: IVEN Dry granulators produces less waste than wet granulation, making it a more environmentally friendly process.
Application
During the granulation process, the dosed and mixed dry powder materials are fed into the upper hopper by the special feeder (pneumatic or mechanical) and conveyed to the pressure chamber by the spiral conveyor. The two high pressure extrusion wheels press the materials into high pressure density discs, which are cut into small pieces by the cutting system and made into granules of the desired size by the two-stage granule sizing system, thus completing the granulation process.
During the granulation process, the dosed and mixed dry powder materials are fed into the upper hopper by the special feeder (pneumatic or mechanical) and conveyed to the pressure chamber by the spiral conveyor. The two high pressure extrusion wheels press the materials into high pressure density discs, which are cut into small pieces by the cutting system and made into granules of the desired size by the two-stage granule sizing system, thus completing the granulation process.
Work principle
The IVEN roller compactor mainly consists of the following parts: material feeding system, directional material feeding system, extrusion system, crushing system, water cooling system, granule sizing system and hydraulic system, crushing system, front cover system, water cooling system, granule sizing system, hydraulic system, machine body combination, cover plate combination and rotating screen system (not for partition installation).
The IVEN roller compactor mainly consists of the following parts: material feeding system, directional material feeding system, extrusion system, crushing system, water cooling system, granule sizing system and hydraulic system, crushing system, front cover system, water cooling system, granule sizing system, hydraulic system, machine body combination, cover plate combination and rotating screen system (not for partition installation).
1. 3 functions in one unit: compaction, crushing and grinding.
2.Simplified process for obtaining highly stable granules. No water or other liquid is added and no drying is required, eliminating the loss of active ingredients through decomposition.
3.Water-cooled pressure rollers;
4.Overall modular design, compact structure, better space utilization;
5.The power section is separated from the work section to prevent cross-contamination;
6.Horizontal feeding structure, exposed installation of the extrusion system, easy to clean and maintain;
7.Complies with GMP requirements
2.Simplified process for obtaining highly stable granules. No water or other liquid is added and no drying is required, eliminating the loss of active ingredients through decomposition.
3.Water-cooled pressure rollers;
4.Overall modular design, compact structure, better space utilization;
5.The power section is separated from the work section to prevent cross-contamination;
6.Horizontal feeding structure, exposed installation of the extrusion system, easy to clean and maintain;
7.Complies with GMP requirements
| Item/ Model | LG-5 | LG-15 | LG-50 | LG-100 | LG-200 |
| Feeding motor power(kw) | 0.37 | 0.55 | 0.75 | 2.2 | 4 |
| Extruding motor power(kw) | 0.55 | 0.75 | 1.5 | 3 | 5.5 |
| Granulating motor power(kw) | 0.37 | 0.37 | 0.55 | 1.1 | 1.5 |
| Oil pump motor power(kw) | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 |
| Water cooler power(kw) | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 |
| Production capacity(kg/h) | 5 | 15 | 50 | 100 | 200 |
| Weight(kg) | 500 | 700 | 900 | 1100 | 2000 |
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