Basic Info.
Model NO.
HA-J/X Series
Origin
China
Product Description
Application:
It is used for stationary/rotary curing of motor stators/rotors, and is widely used in the production of marine motors, high voltage motors, large AC/DC motors, special motors, etc.
It is used for stationary/rotary curing of motor stators/rotors, and is widely used in the production of marine motors, high voltage motors, large AC/DC motors, special motors, etc.
Function:
It solves the problem of uneven painting of stators/rotors during static curing, which affects their electrical properties.
Safety:
- The surface is low-load winding finned electric heating tubes, and the surface temperature is less than 350 ºC, which eliminates combustion and explosion hazards;
- Large-air-volume forced ventilation, which keeps the dangerous gas concentration inside the oven always in a safe range;
- Exhaust pressure detection and alarm: heating will automatically stop when the exhaust is abnormal
- It has a large-area venting door, which can minimize the loss in case of an accident;
- Interlocking control of the forced draft fan/circulating fan/heating power supply;
- High temperature combustible gas detection, control and alarm (optional).
- Highly-efficient energy-saving heat exchanger: recycling effluent heat;
- Thermal insulation material: high quality aluminum silicate wool; surface temperature ≤room temperature +15ºC
Control system: configuration software, computer centralized-distributed control, PLC touch screen control, paperless recording, insulation resistance testing, VOC dangerous gas detector, air pressure sensor, etc
Heating method: electricity, fuel, gas, steam
User-friendly design:
- Manual cart, traction trolley, electrical and hydraulic gate;
- wireless remote operation;
| Parameter | HA-1J/1X | HA-2J/2 X | HA-3J/3 X | HA-4J/4 X | HA-5J/5 X |
| Dimension of working chamber (width x depth x height)mm | 1800×2600×1700 | 2000×3000×2000 | 2000×4000×2000 | 2500×5000×2500 | 5000×6000×3500 |
| Operating temperature(ºC) | Room temperature--250 | Room temperature --250 | Room temperature --250 | Room temperature --250 | Room temperature -250 |
| Operating voltage/frequency (V/ Hz) | 3-380/50 | 3-380/50 | 3-380/50 | 3-380/50 | 3-380/50 |
| Heating power (kw) | 54 | 72 | 90 | 125 | 320 |
| Temperature uniformity (%) | ±2.5 | ±2.5 | ±2.5 | ±2.5 | ±2.5 |
| Temperature fluctuation (ºC) | ±1 | ±1 | ±1 | ±1 | ±1 |
| Ventilation volume (M3/H) | 700 | 1000 | 1500 | 3500 | 8000 |
| Dissolvent discharge capability(L/H) | 3.5 | 5.0 | 7.0 | 15 | 35 |
| Heat transfer efficiency(%) | 80 | 80 | 80 | 80 | 80 |
| Trolley rotation | Roller/supporting wheel | ||||
| Velocity of rotation | 0.5~5rpm frequency control | ||||
| Weight(T) | 4.5 | 6.0 | 8.0 | 15 | 35 |
| Note: 1.The product is non-standard, and can be customized, designed and manufactured in accordance with the requirement of the user; 2.The heat transfer efficiency only applies to the high security and energy-saving drying oven. | |||||
Centralized Computer Control System (CCS) and Distributed Control System (DCS)
The distributed control system (DCS), consisting of intelligent instruments and upper computer, has the advantages of centralized management and decentralized control. Both control and data acquisition are completed by lower computers, and the upper computer is responsible for real-time monitoring of the whole process, recording and printing historic data, and controlling each lower computer(temperature controller).
Functions and features
1. It can display and store the temperature of multiple ovens;
2. It can realize the functions of multiple main control instruments and over-temperature alarm instruments on the computer, such as setting given values, setting parameters, starting/stopping programs, modifying programs;
3. It can automatically record the temperature value during the drying process;
4. It can print the historical temperature recorded by the computer.
Intelligent Electric Control System
Our company produces various non-standard heating equipment, automatic assembly lines and other equipment. They are widely used in a variety of different industries, and have won unanimous praise from customers. In order to meet the needs of different customers and different functional requirements, our electrical control system is configured on-demand. The systems and their performance are described as follows.
The intelligent electrical control system is mainly divided into the following three configurations:
| Configuration | Performance characteristics | Advantages | Application |
| Configuration A: Intelligent instrument control system | It uses digital display intelligent temperature controllers, with PID parameter self-tuning (solid state relay + cyclic controller, contactless continuous power modulation). After setting process parameters, the whole drying process can be completed automatically. It can satisfy the requirements of any curing curve. In addition, when there are a large number of drying ovens, RS485 interfaces can be extended to realize centralized computer control. | 1. Easy and convenient operation; 2. Stable and reliable performance. | A single equipment with a single function |
| Configuration B:PLC+ touch screen control system; | The control method "PLC+ touch screen", in addition to having all the functions of the above"intelligent instrument control system", also has the following functions and features: 1. Accurate segmented temperature control and recording and saving of temperature data; 2. Testing the temperature at multiple points at the same time; 3. Detecting broken wires of temperature sensors; 4. Controlling the operations of blasting, heating and door opening when used with PLC; 5. Fault display and overtemperature alarm for heating, blasting, door opening, and feeding back fault signals. | 1. Easy and convenient operation; 2. Stable and reliable performance; 3. Intuitive interface | A single equipment with multiple functions |
| Configuration C:PLC+ configuration software control system | The control method "PLC+ configuration software control system", in addition to having all the functions of the above"PLC+ touch screen control", also has the following functions and features: 1. Displaying and storing the temperature of multiple ovens; 2. Realizing all functions of multiple master control instruments and overtemperature alarm instruments remotely on mobile phones and computers, such as setting a given value, parameters, starting/stopping a program, modifying a program, etc. 3. Automatically recording the temperature value during the drying (curing) process; 4. Printing the historical temperature recorded on the mobile phone or computer; 5. Being highly automatic. | Connected with big data to realize automatic production; | Multiple equipment with multiple functions |
Company profile
Founded in 2007, Ningbo Zhisheng Oven Co., Ltd is a large-scale enterprise specializing in the R&D and production and sales of non-standard automation equipment. The main products of the company include large ovens, curing ovens, tunnel furnaces, painting machines, ablation machines, non-standard automation assembly lines, industrial ovens, etc.
The company can produce various types of heating and curing equipment which can use electricity, steam, fuel oil, mixed fuel or other materials as heating media, and can design and manufacture equipment according to customers′ requirements.
The products are widely used in many industries including the electrical industry (such as motors, transformers, mutual inductors, and high-voltage switches); The friction & sealing material industry (such as brake pads, clutches); The fluoroplastics industry (such as sealing elements, PTFE composite sheets, PTFE products); The electronic & capacitor industry (such as electronics, household appliances); And the new material industry. The company has an annual output of more than 1, 200 units of equipment. Nowadays, more than 6, 000 units of equipment of the company are running in more than 4, 000 users in various industries across the country. The products have also been sold overseas to Europe, America, Southeast Asia and other regions.
The company takes "satisfying customers and serving society" as its mission, always adheres to the business philosophy of "sustainable development", strictly implements the ISO9001 quality management system, and constantly pursues innovation.
After years of exploration and experience, the company has accumulated rich experience in the industry and laid a good foundation for development. Now our company has strong strength of product research and development and high-quality staff, and enjoys the reputation of famous brand. Our company has obtained many national utility model patents. It is constantly providing the market with high-tech, sophisticated, top and new products.
Our customers
Our patent, CE, ISO certificates and other certificates
How to contact us
Ningbo Zhisheng Oven Co.,Ltd.
Factory Address:No. 21 Xincheng Road, Cicheng Industrial Park, Jiangbei District, Ningbo City, Zhejiang Province
Sales Department:Room 418, Block B, Sanfang Building, No. 52 Huihai Road, Ningbo High-Tech Zone
Contact: Ms. Amy
Tel: 86-0574-88147282
Phone: 86-13608311425
Fax: 86-0574-88191479