Basic Info.
Product Description
Fully Automatic E-Mobility Hairpin Motor Stator production line
The stator production line is used for the copper wire hairpin motor stator manufacturing. Hairpin motors are currently mainly used in new energy vehicles.The entire manufacturing process of the hairpin motor stator is highly automated and intelligent
The hairpin motor stator winding is the shape like a hairpin. In the motor stator manufacturing process, the hairpin motor winding is first made into a hairpin-like shape and then inserted into the stator slot, and then the ends of the hairpin are welded on the other end according to the design.
The hairpin motor process is threading, so the notch does not need to be fully opened, and the half-opened slot is beneficial to reduce the cogging torque. The winding structure of the hairpin motor stator is composed of n hairpins during the manufacturing process. The traditional flat copper wire motor is a formed winding;
Product Information
| Name | Hairpin stator production line |
| Stator O.D. | 128mm (customized ) |
| Stator I.D. | 103,6mm (customized ) |
| Stack length | 81mm (customized ) |
| Slot | 48 (customized ) |
| Wire specification | customized |
| Layer | customized |
| Wire inserting end height | customized |
| Welding end height | customized |
| Wire types | customized |
| Power terminal | customized |
| Insulation Paper | customized |
| Star dotted line | customized |
| Twisting angle | customized |
1.Hairpin stator manufacturing Line Process
2. Hairpin stator manufacturing Line Layout
Layout Area for the hairpin motor stator production line
Length 18 m / Width 9 m / Height around 2.5 m / Area around 162 m2
3. This hairpin motor stator production line includes the following models:
a. Paper inserting machine
b. U-pin wire forming machine
c. Wire inserting station
d. Wire inserting machine
e. End expanding machine
f. End twisting machine
g. End cutting machine
h. TIG welding machine
I. Stator coating machine
4. Training and Support
NIDE focuses on motor manufacturing solutions, including BLDC brushless motors, induction motors, universal motors, hairpin motors, which are mainly used in household appliances, industrial motors, automotive motors, new energy motors, aerospace motors and other fields. We can provide customers with local services, remote services, and overseas services.
Information needed for stator production line inquiry
1. Stator lamination drawing
2. Stator stack drawing
3. Stator winding drawing
4. Winding distribution drawing
5. Wedge and insulation paper drawing and its material
6. Stator application
7. Required productivity
8. Other technical requirement
If possible, it will be better if customer can send us samples.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.