Basic Info.
Product Description
1. QFW-2500 FRP/GRP pipe filament winding machine
1.1 The main parameters
1) The total power: 193.6kw
2) The maximum diameter can be manufactured: DN4000mm
3) The effective length of the pipe: 12000mm
4) The productivity: 1000kg/h
5) The baking board's temperature of curing station: 105~160 ºC
6) The maxi speed of conveying roving: 90m/min
7) The maxi width of roving sheet: 200mm
8) The maxi speed of sand conveyance: 100kg/min
9) The maxi mould-unloading force: 83t
10) The rated drawing force of the capstan: 5t
11) The rated lifting force of the supporting pipe trolley: 40t
12) The rated pressure of the hydraulic system: 16Mpa
13) The central height of mould-unloading machine: 2000mm
14) The central height of the other single machine: 1500mm
Note: If the indoor temperature is above 15ºC in winter, the baking board can be power-off, then the total power is 97.6kw
1.2 It consists of six components
1.2.1 Inner liner-making machine
Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system
2) Working platform
3) Electric control system
4) Front & rear support frame
5) Hydraulic pumping station
1.2.2 Computer control mortar-adding fialment winding machine
Computer control mortar-adding winding machine mainly consist of:
1) Main shaft transmission system
2) Working plateform
3) Mortar-adding trolley and transmission system
4) Roving-guide frame
5) Extrusion & press device
1.2.3 Curing station
Curing station mainly consist of:
1) Main shaft transmission system
2) Front & rear support frames
3) Electric control system
4) Heating device
1.2.4 Trimming machine
Groove-making & end-cutting machine mainly consist of:
1) Main shaft transmmision system
2) Front & rear support frame
3) End cutting device
4) Electric control system
5) Dust-remover
1.2.5 Demolding machine
Demoulding machine mainly consist of:
1) Gantry
2) Demoulding trolley
3) Pipe support trolley
4) Mould-dragging system
5) Electric control system
1.2.6 Resin mix station
Resin mix station mainly consist of:
1) Underground storage tank
2) Mix tank
3) Resin transfer system
4) Electric control system
Product Parameters
| Model | Diameter Range (mm) | Pipe Length |
| FW-300 | DN25-300 | 1.5m, 2m, 3m, 4m, 6m |
| FW-1200 | DN300-1200 | 3m, 6m, 9m, 12m |
| FW-2500 | DN300-2500 | 3m, 6m, 9m, 12m |
| FW-3200 | DN300-3200 | 3m, 6m, 9m, 12m |
| FW-4500 | DN300-4500 | 3m, 6m, 9m, 12m |
Advantage of Mortar Pipe Prodction Line
We adopted the Taiwan's advanced STD industrial control computer for its controlling center. After the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage.
The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer. The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics. It got the good valuation from the clients.
2. FW-4000 computer control filament winding machine
2.1 Technical parameters:
a. The range of diameter can be wound: DN600~ DN4000mm
b. The maxi length: 12000mm
c. The winding angle: 45°<α<90°
d. The total power: 10kw
e. The tolerance of positioning: <1mm
f. The maxi width of roving sheet: 150mm
3. FRP vertical tank production line on site
a. The maxi diameter can be wound: 25000mm
b. The maxi length can be wound: 15000mm
c. The range of diameter: DN4000~DN25000mm
d. The maxi torque: 68350N·m
e. The maxi width of roving sheet: 1680mm
4. FRP horizontal tank filament winding machine at site
a. Winding diameter range: DN600-4000mm
b. Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )
c. Winding angle: 60°-90°
d. Max rotating speed of the mandrel: 4.6rpm
e. Woven roving strands: 70*
5. Molds for FRP pipe & tank
6. Hydrotest machine for FRP pipes
7. Resin & fiberglass mixing and spraying gun
B2 type spraying machine:
Technical parameters:
Spraying of resin: 3.5-5kg/min
Spraying of fiberglass: 1.5-2.5kg/min
Pressure ratio: 18:1
Adjustment ratio of curing agent: 0.8-3%
Working air pressure: 0.3-0.7 MPa
Consumption of air: 50-500L/min
Applications Case
1. FW-2500 Computer control filament winding machine in Philippines, 2017
2. FW-3000 Computer control filament winding machine in Mid-East, 2018
3. FW-300 Computer control filament winding machine in Thailand, 2021
4. FW-1200 Computer control filament winding machine in Zimbabwe, 2022
5. DN15000 FRP vertical tank filament winding machine, 2023
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Certification
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Company Profile
Our Services
Our company regards product quality as enterprise life, not only provide customers with high quality products, but also to provide customer good service.
We insist the philosophy of specialty ,service ,credit,,innovation business philosophy. We pledge to you seriously:
A : Quality commitment
1, all raw materials strictly, in accordance with design specifications elaborate strictly, full compliance with contract requirements.
2. All products must be manufacture production in accordance with national standards or enterprise, and through the municipal or more annual inspection of product quality supervision and inspection departments.
B: Price commitment
Under the same conditions of competition ,CAT would not to reduce the quality of products, based on the most favorable price to your party.
C: The delivery commitment:
Product delivery: in accordance with the user requirements as soon as possible, if you have special requirements need completed ahead of schedule, CAT can FATF design, production, and strive to meet customer needs.
D: Sales commitment:
Service principles: Our products can service for customer lifetime. Free repair service within 12 months, 12 months later as a paid service, and the paid services only charge the cost.
Purchasing our products and equipment has quality questions , user or zhenghaiyuan can ask the manufacturer to maintain directly. If the Equipment installation by the user, CAT will guide the user installation and make it conform to design requirements