Cap lining machine/Cap wadding machine

Applicable Scope: 

This machine is an ideal cap liner inserting machine which is widely applied in cap factories, liner factories, pharmaceutical factories, food products factories, daily chemical factories, packing factories, etc..

Machine Features: 

1. Automatic cap liner inserting has replaced manual work, which substantially raises the work efficiency. 

2. Liner inserting features good accuracy, high speed and high efficiency; products are safe and healthy. 

3. The machine adopts a rotary disc to convey caps; the positions of caps will be fixed when the caps reach the liner inserting positions. The vacuum liner taking device will take out the liners for inserting. When caps are of different sizes, the replacement of rotary disc, liner cylinder and sucking disc is simple and convenient.

4. The cap arranging unit is a vibrating disk, it has the additional function of cap sifting(reject), which makes caps with mouths downward return to the cap arranging unit; thus, it can be guaranteed that all discharged caps are transmitted onto the conveyor belt with their mouths upward. 

5. A conveying locating unit with mechanical transmission is adopted, which contributes to stable and reliable operation of the machine. It is applicable for caps and liner of various specifications.

6. The entire machine adopts PLC control. The electrical control system adopts variable frequency control techniques, so it features random setting, wide applicable scope, simple operation, stable running, easy cleaning, convenient maintenance and strong durability.

7. The machine has the function of automatic detection of finished products. If the liner is not inserted to the cap or the reverse side of the liner is inserted to the cap, the detection device will automatically sift these nonconforming caps and transmit them to the defective product area, which guarantees the conformance rate of caps. 

8. This machine is equipped with safety protection devices for stop of the machine when there is no cap or liner, thus realizing human-based operation. (Optional) 

9. The machine has automatic count function. The machine can stop automatically according to the set number of caps, which also greatly improves the efficiency of subsequent work. 

10. The machine is an automatic cap liner inserting device designed and manufactured by our factory in strict accordance with national GMP standard and technological requirements. It can avoid secondary pollution of materials and omit the sterilization process, especially suitable for occasions with strict sanitary requirements.  
 

This machine is widely used in the industry of Bottle Cap, Liner, Medicine, Foodstuff, Household Chmeicals, Package, etc. It is an ideal inserting machine.

01  Full Automatic Pushing-Type Wadding Machine

Pushing-type wadding device, suitable for 0.5mm thickness and above cap

Tumblet-type wadding device,suitable for under 0.5mm thickness cap


03 Full Automatic Assembly and Wadding Machine
Assembly+wadding two in one design,save space and cost 

Structural Composition of the Machine:

Automatic cap arranging unit: it can arrange the disorder caps to be orderly through rotation and make all caps with the mouths upward. 

Cap conveying unit: accurately and orderly convey the arranged caps to the liner inserting unit. 

Liner inserting unit: insert the liner into the cap. 

Unit for sifting caps with reverse-sided liners or without liner: it can automatically sift caps with reverse sided liners or without liner, thus to guarantee that all caps are qualified. (Optional) 

 

Product Parameters

 

Model	Speed	Size	Air Pressure	Weight	Power
TQ-ZDP1	3000-18000PCS/H	2500*1850*1800mm	5-7Kgf/cm2	550Kg	220V 50-60Hz
TQ-ZDP2	3000-18000PCS/H	2500*1850*1800mm	5-7Kgf/cm2	550Kg	220V 50-60Hz
TQ-ZDP3	3000-12000PCS/H	2800*1850*1800mm	5-7Kgf/cm2	750Kg	220V 50-60Hz

 We can provide customized products according to special requirements of customers.