Basic Info.
Product Description
Automatic EV New Energy Motor Stator Production Line for Electric Automobile Motor Manufacturing
This stator production line is mainly suitable for the production of Electric Car EV motor stators; the whole line is highly automatic and adopts advanced design schemes.
The New Energy Motor Stator Production Line integrates slot insulation paper inserting, laser marking, coil winding and inserting, pre-forming, phase paper inserting, Star spot welding, middle forming, double-sided lacing, final forming, terminal welding, stator testing, NG rework, stator unloading functions.
This EV motor production line is a new stator production line, which is intellectualized, automatic and informational in one. It features time changing time for whole line within 2 hours.
Application
This stator production assembly line is suitable for New Energy Vehicle Motor Manufacturing.
Basic Specification:
| -Stator O.D.: | Φ150mm-Φ250mm |
| -Stator I.D.: | Φ90mm-Φ190mm |
| -Stator Stack Length: | 60mm-160mm |
| -Slot Number: | 36-72 |
| -Slot opening width: | ≥1.6mm |
Production Process
Manually load the stator core to paper inserting machine via cantilever
Manually load the stator coil to pallet after inserting
Print QR code on stator terminal end/arc side
Insert wire coil into stator core
Manually sort wires from third phase
Manually sort wires from third phase and install tubes
Pre-forming for terminal ends
Manually insert the phase insulation paper
Manually sort wires
Insert copper tube and weld with star-point
Automatic middle-forming
Automatic double-sides lacing
Automatic final-forming
Automatic slot end paper expanding
Manually sort and cut wires, install terminals, cut pre-lacing Nylon type; Automatic weld terminals
Manually stator eye testing and then loose pallet clamping block
Test for stator voltage, phase sequence, resistance, and etc.
Stator core delivery
Front stator double-speed flow Chain
Back stator double-speed flow Chain
Technical Proposal
Cycle time: ≤170 sec/pc
Tooling changing time for whole line within 2 hours (needs workers within 10 persons)
Equipped with MES to realize production process traceability and electric boards for whole production lines and equipped working stations.
100% for reliability of testing system and online inspection rate for key parameter
Information needed for stator production line inquiry
1. Stator lamination drawing
2. Stator stack drawing
3. Stator winding drawing
4. Winding distribution drawing
5. Wedge and insulation paper drawing and its material
6. Stator application
7. Required productivity
8. Other technical requirement
If possible, it will be better if customer can send us samples.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
| Customerized service | 1. Customized product design and manufacturing |
| 2. Customized tranning | |
| 3.Technical suggestions | |
| After-sales service | 1. Warranty Period: 12 month usually |
| 2. Overseas service center available | |
| 3. Engineers available to service overseas |
NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.