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Basic Info.
Product Description
Equipment performance and main parameters | |
Equipment operating cycle | 30 seconds |
Equipment operator | 5 person |
Estimated daily production (calculated based on 10 hours) | 1020sets |
Estimated monthly production (calculated on a 24 day basis) | 24480 sets |
Equipment noise | ≤75db |
Overall production line net size | Length 12000mm * Width 4000mm * Height 2000mm |
Power supply standards | AC 220V,50HZ |
Gas supply methods and standards | Seamless steel pipe segmented supply, 0.5~0.8Mp |
Main standard component brand configuration | |
Pneumatic components | SMC |
Sensor | omron,KEYENCE |
Programmable logic controller | SIMENS |
Servo motor | SIMENS |
interface | PROFACE |
Overview:
Manually place the end cap on the tray, distinguish the direction of the stator, and use the balance crane to move the stator to the tray
Composition: balanced lifting and handling equipment
Overview:
Manual end caps and bearings, automatic pressing
Composition: servo press, pressure displacement monitoring
Action description:
Manually place the end cap and bearing on the tooling, start the button, the servo press will press the bearing in place, and monitor the pressure displacement during the press installation
Overview:
Manually place the rotor on the track, and the rotor is automatically assembled
Composition: loading track, turning tooling, handling tooling
Action description:
The rotor is placed on the track manually, the rotating mechanism rotates the rotor, and the handling tool puts the rotor into the product
Overview:
Manually put the end cap into the heating area, start the button, the end cap bearing chamber is heated, and the bearing is automatically pressed
Composition: induction heating, handling mechanism, servo press
Action Description:
Manually put the end cover into the heating area, start the button, and the medium frequency induction heating coil heats the bearing chamber. After the heating is completed, the end cover is automatically transported to the press installation station, and the bearing is pressed into the end cover by the servo press
Overview:
After the product is in place, the lower clamping tool will press the product tightly for airtight testing
Composition: Product clamping tool, airtight tester
Action description:
After the product is in place, the tool will press the product tightly for airtight testing
Overview:
Manually flip the product, start the button, automatic test
Action description:
After the product is in place, manually turn the product 90°, start the button, and the detection tool automatically extends for performance testing
Overview:
Defective products for airtight testing and performance testing are automatically transported from handling tools to defective conveyor belts
Composition: Handling equipment, conveyor belt
Action description:
The defective products of airtight detection and performance detection are automatically transported from the handling equipment to the defective conveyor belt
overview:
After the product is in place, manual appearance inspection and packing are carried out
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents