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Basic Info.
Product Description
| Equipment performance and main parameters | |
| Equipment operating cycle | 30 seconds |
| Equipment operator | 1 person |
| Estimated daily production (calculated based on 10 hours) | 1020 sets |
| Estimated monthly production (calculated on a 24 day basis) | 24480 sets |
| Equipment noise | ≤75db |
| FEEDER replenishment cycle (shortest) | ≤1800 seconds |
| Overall production line net size | Length 5070mm * Width 6000mm * Height 1760mm |
| Power supply standards | AC Three-phase 380V,50HZ |
| Gas supply methods and standards | Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration | |
| Pneumatic components | SMC |
| Sensor | OMRON |
| Programmable logic controller | Siemens |
| Private server motor | Siemens |
| interface | Siemens |
| Robot | ABB |
| Induction heating system | Bamac |
| Press machine | TM auto |
| Low voltage electrical components | Schneide |
Overview: Product Handling
Composition: cylinder, tow chain, servo motor, cylinder
Action description: Cylinder moving, cylinder descending will grab the housing on the conveyor tray and move to the housing of the index tray.
Overview: Index Rotation Mechanism
Composition: cam splitter, servo motor, anti-emission sensor, product JIG
Action description: the cam splitter drives the dial mechanism, so that the product seat rotates into the corresponding operation process
Overview: Product Heating
Composition:Heater, homemade workpiece, temperature detector
Action description: After the product is in place, the heater heats the housing to 180°, infrared temperature detection, and the heating coil meets the thickness of 80-120mm.
Overview:Pressure assembly after the product is in place
Composition:Products JIG, Servo Press, Tow Chain, Cylinder, Screw, Linear Slide
Action description: After the product reaches the fixed position, the servo press descends to install the stator and housing.
Overview: Product cooling index
Composition: cam splitter, servo motor, product JIG, cooling fan
Action description: dial rotation, 16 products JIG, using air-cooled cooling fan to cool the housing, ventilation of the upper exhaust fan, cooling station using Keens LVDT to detect stator and housing height
Overview: Robot handling
Composition: six axis manipulator, industrial camera
Action description: the robot grabs the stator and puts it on the stator product seat of the dial, and the 200W camera detects the direction of the stator
Overview: Product concentricity testing
Composition: Servo motor, cylinder, cylinder, anti-irradiation sensor, product seat
Action description: the cylinder drives the detection mechanism down to meet the needs of different stacking thickness, increase the terminal cylinder, and then pull the terminal to one side for detection.
Overview: Shell Handling
Composition: cylinder, drag chain, linear slide rail, homemade workpiece
Action description: rodless cylinder movement, cylinder drop grab products for transportation
Overview: Product Positioning Top-Up Rotation
Composition:Shooting sensor, cylinder, product JIG
Action description: After the pallet belt product moves to the specified position, the shooting sensor detects the presence of the product, and the cylinder pushes the top up
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
