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Basic Info.
Product Description
| Equipment performance and main parameters | |
| Maximum speed | 4000r/min |
| Overall rhythm operat | 7 person |
| Overall beat | 20 seconds |
| Estimated daily production (calculated based on 10 hours) | 1800 sets |
| Estimated monthly production (calculated on a 24 day basis) | 40800 sets |
| Magnetic wire material | Copper wire/aluminum wire |
| Wire diameter | 0.15-0.55mm |
| Stack height with insulation | 7-35mm |
| Overall production line net size | Length 20000mm * Width 10000mm * Height 2000mm |
| Stator Total Length | max345mm |
| Overall production line net size | Length 21500mm * Width 3500mm * Height 1800mm |
| Power supply standards | Ac single 220V±10%,Ac power three,440V±10%,50Hz |
| Gas supply methods and standards | Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration | |
| Pneumatic components | SMC |
| Sensor | omron |
| Programmable logic controller | Panasonic |
| Servo motor | Panasonic |
| interface | Panasonic |
| ball screw | NSK |
| tensioner | Dongguan Yabo,china-tension |
| Test system | AIP |
| Laser welding | Han's Laser |
1.Device capabilities :
The operator picks up the iron core material with insulation (after injection molding) from the turnover box, places the terminal manually, and the cylinder presses the terminal into the plastic shell. Manually place the straight strip into the stator feeding and plastic layer pressure tester.
2.Device configuration :
( 1) Cylinder terminal press fitting mechanism.
1. Device capabilities :
After the operator picks up the iron core material with insulation (after injection molding) from the tote box, automatically loads the material, and after the pressure test, the straight line of material is put on the line to the fixture (special shaping, clamping station)
2. Device configuration :
(1) Straight stator storage mechanism; the storage time is not less than 20 minutes
(2) Plastic layer insulation testing agency; test machine brand: AIP
1.Device capabilities :
The loading and unloading manipulator automatically picks up the material from the conveyor line tooling plate, and automatically loads and unloads, winding, crosses, ,winding clamps and cuts the line and other functions
2.Device configuration :
(1)The customized wire frame can ensure the quality of high-speed lower winding and ensure the spindle speed: 6000rpm (Copper wire)
(2)The whole wire can be compatible with 10-20mm laminated iron core (the die head of the winding machine needs to be replaced)
(3)Wire diameter range: diameter 0.2-0.55mm (aluminum wire or copper wire)
(4)It has the functions of broken wire detection, residual line shortage alarm and so on
1. Device functions:
The device fixes the stator after winding and automatically cuts off the enameled wire ends.
2. Equipment configuration:
(1) Wire cutting mechanism
1.Device capabilities:
Manually store the straight stator into the storage area. The equipment places the straight stator on the tooling of the automatic transmission line.
2. Equipment configuration:
(1) Transport mechanism
(2) storage conveyor belt
1.Device capabilities :
The device automatically welds the terminals of the straight stator together with the enameled wire.
2.Device configuration :
(1) Medium frequency inverter DC spot welding machine
1.Device capabilities :
The material transfer manipulator automatically removes the stator from the conveyor line tooling, and pre-assembles the circle and the fine group circle (laser welding). The pre-assembled circle adopts pneumatic; the precision circle uses a hydraulic cylinder to fasten the straight stator stamping plate on the inner hole base, and the press-fit assembly is set above to align the straight stator interface, and then laser welding is carried out.
2.Device configuration :
(1)Pre-assembled circle, fine circle mechanism
(2)Laser welding mechanism, brand: Hanslaser
1.Device capabilities :
The stator is automatically placed at the test station; the stator performance test is 2 stations. The finished product is off the line to the next process (the product should be positioned), the unqualified product is unloaded to the unqualified area; the qualified stator is manually put into the material box for sealing; and the line head is cut and recycled
2.Device configuration :
(1) Stator performance test, brand: AIP
(2)Defective goods storage box
ST009 Conveying line
1.Device function:
The conveyor belt transfers the product and the vehicle from the upper station to the next station, the speed is adjustable, the transmission is smooth, and the length is 12 meters and 5 meters, respectively. Each group of two conveyor belts completes the circulation of the straight stator carrier. Two types of carrier are used for ODU and IDU.
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
